Additive manufacturing (AM) has made long strides in the recent past and rapidly evolved into a promising alternative in specific applications. The aircraft industry is not an exception to this. The true just-intime production possibility is critical for the aircraft maintenance industries, though the lack of material freedom is a major hurdle. Several fire-retardant materials were investigated for AM in the aerospace context, but mainly for fused deposition modeling (FDM). The material consolidation constraints in FDM led to the expansion to the use of selective laser sintering (SLS) to some extent. Nevertheless, the material options are still limited, proprietary, and lack scientific insights into the material consolidation mechanics. Attempts are made in this paper to fill this gap, evaluating a new fire-retardant material for processing by SLS. Experiments conducted to ascertain the material, process, structure, and consolidation relationships indicated energy density levels 0.062–0.070 J/mm2 with laser power 13 W and scan speed varied slightly around 390 mm/s to give the best laser sintering and mechanical property results in polyetherimide powders.

Nanoparticles of high-refractive-index materials like semiconductors can achieve confinement of light at the subwavelength scale because of the excitation of Mie resonances. The nanostructures out of high-refractive-index materials have extensively been studied theoretically and realized in experiments exploring a wide range of photonic applications. Recently, transition metal dichalcogenides (TMDCs) from the family of van der Waals layered materials have been shown to exhibit tailorable optical properties along with high refractive index and strong anisotropy. We envision that TMDCs are a promising material platform for designing metasurfaces and ultra-thin optical elements: these van der Waals materials show a strong spectral response on light excitations in visible and near-infrared ranges, and metasurface properties can be controlled by nanoantenna dimensions and their arrangement. In this work, we investigate a periodic array of disk-shaped nanoantennas made of a TMDC material, tungsten disulfide WS2, placed on top of a silicon layer and oxide substrate. We show that the nanostructure resonance in TMDC disk-shaped nanoantenna array can be controlled by the variation in silicon layer thickness and have a dependence on the presence of index-match superstrate cover. We also report on the spectral features in absorption and reflection profiles of the same structure with different surrounding index.

Dielectric elastomer actuators (DEAs), which are inherently complaint capacitors, are emerging as pseudo-muscular actuators with a wide range of applications. In order to achieve high stretchability for large DEA actuation, carbon nanotube (CNT) and other 1D materials-based electrodes are used to maintain conductance at large strains. These electrodes are typically fabricated using spray coating or filter transfer method and resemble a perforated electrode under high magnification. Hence, there can be a loss of field and stray capacitance when multiple layers of carbon nanotubes (CNTs)-based electrodes are used. This study investigates the effect of microscopic perforations on the nature of electric fields and on the capacitance of multi-layered CNT-based DEA structures with various dimensions and geometric properties of the electrodes. It has been found that the capacitance decreases with increase in the perforations however its effect is limited for a reasonable coverage. The change in normalized is found to be negligible (∼5%) for an electrode coverage area of over 90%, however, the maximum output work reduces by 18.2%. This analysis is important to develop robust and reliable CNT-based DEA structures, without using excessive CNTs which can lead to increased mechanical stiffness of the electrodes.

Nanoscale models are very small but involve multiple physics, multiscales, confinement, high rates, etc. These make the numerical simulation of intrinsic and extrinsic size effects difficult for the ferrite/cementite layered structure of carbon steel. In this work, a “new” simulation approach is proposed with “hypothesis” as the key to make the on-going simulation simple, physically sound, and the related atomistically based simulation productive. Using this refreshed approach, which is based on the traditional scientific philosophy, size effects that are related to interface structure and the layer thickness on failure due to thermomechanical coupling are investigated. Among interesting findings, it proves that the peak stress in the strain–stress curve as the characteristic parameter to describe the size effects on failure of thermomechanical coupling is not fully accurate, and a multiplication form of energy barrier with fast decaying function of thermal activation energy should be used in the size-dependent failure initiation criterion. This makes developing guidelines available for designing interface sizes at nanoscale.

Plasticity and fracture of materials at the nanoscale levels can deviate significantly from the same phenomena in bulk properties, which may have important implications if they are to be used in real-world engineering systems. Nanoscale metal–metal multilayered materials provide a model material system platform to understand plasticity and fracture based on dislocation interactions with microstructural features. Recently, there is a growing trend to understand the fracture of multilayered materials to see the interactions between the crack and multilayered interface through novel experimentation techniques. In this review, we will introduce the rationale, the current microfracture methods to test and analyze the multilayer fracture behavior and the challenges faced in performing them. Four examples of in situ fracture techniques are highlighted in this work through tensile testing of film on a substrate: microfracture clamped beam bending technique across the multilayers and delamination along the multilayered interface.

Amorphous/crystalline (A/C) nanolayers provide an effective model system to study the mechanical behavior and size effects of metallic glasses and crystalline metals in confined geometries. In this work, we experimentally investigated the structure–property relationship in A/C nanolayers containing HCP crystalline layers. CuTi/Ti and CuZr/Zr nanolayers were prepared by magnetron sputtering with layer thicknesses in the range 10–100 nm. The hardness values of the CuTi/Ti and CuZr/Zr nanolayers were close to those of the monolithic CuTi and CuZr, respectively. The hardness remained virtually the same for different layer thicknesses as opposed to CuTi/Cu amorphous/FCC crystalline nanolayers, which exhibit increasing strength with decreasing layer thickness. Confined layer slip model predicts that the effective flow stress of HCP crystalline layers is higher than that of the amorphous layers. As a result, the strength and size effects are governed by the mechanical behavior of the softer amorphous layer.

Fatigue performance of metallic nanolayered composites (NLCs) has been gaining more and more attention due to the rapid development in the field of both micro-electro-mechanical systems and high-performance engineering structure materials and the increasing demand for long-term fatigue reliability. Metallic NLCs have exhibited different damage behaviors due to the effect of high-density heterogeneous interface compared with bulk materials and thin metal films. In this review paper, the cyclic deformation damage behavior, fatigue cracking feature, and fatigue properties of some metallic NLCs are reviewed. Effects of length scales, including layer thickness and grain size, on fatigue damage behaviors of the NLCs are revealed, and the transition of the fatigue cracking behavior and the corresponding damage mechanism are discussed. Then, the fatigue properties of some typical metallic NLCs are presented and compared with that of bulk materials and metal thin films. The effect of interface type and grain boundary alignment is also discussed to correlate with fatigue cracking resistance of the NLCs. Finally, some prospective research topics on fatigue performance of metallic NLCs are addressed.

Interfaces can influence the mechanical properties of metallic multilayers, even between different combinations of face-centered cubic (FCC)/body-centered cubic (BCC) constituents, as reported from many experiments. Recent literature has shown promise for fracture being delayed or even stopped at these interfaces. However, no studies have investigated the influence of their constituents on the subsequent mechanisms of fracture leading to failure. We performed in situ microfracture bending tests of the notched clamped beams made from physical vapor deposited Cu/Nb and Al/Nb multilayers. A catastrophic, linear elastic, brittle fracture was observed for the Cu/Nb beams, whereas a more delayed fracture with a gradual crack propagation was observed for the Al/Nb beams. These observations reveal differences in mechanisms because of the FCC element, interface/boundary blocking of dislocation motion, and effect of grain boundaries in the multilayers. Through this study, FCC/BCC metallic multilayers can be designed with enhanced fracture resistance and mechanical strength.

Fatigue properties of Mo/W multilayers with individual layer thickness (λ) of 5, 20, 50 and 100 nm on flexible polyimide substrates were investigated. The experimental results show that the fatigue resistance increases with decreasing λ from 100 nm to 20 nm, and reaches the maximum at λ=20 nm, and then decreases when further decreasing λ. Fatigue cracks of Mo/W multilayers with different λ were found to propagate along columnar grain boundary in the out-of-plane direction and along the boundary of cluster structures. The enhanced fatigue resistance is attributed to the larger cluster inclination angles and the more tortuous in-plane cracking paths.

This article discusses recent studies of piezotronics and piezo-phototronics of two-dimensional (2D) materials. Two-dimensional semiconductor materials have demonstrated excellent electronic and optoelectronic properties, and these ultrathin materials are candidates for next-generation devices. Among 2D semiconductors, transition-metal dichalcogenides in particular have large in-place piezoelectricity due to the noncentrosymmetry along the armchair direction. A strong coupling of piezoelectric and semiconducting properties has been reported for Schottky contacts and p–n junctions, even in single-layer materials. Since the carrier concentration of ultrathin 2D materials can be easily modulated by external piezocharges, layered composites of ferroelectric/2D materials also show promising piezotronic and piezo-phototronic properties.

Harnessing the nonvolatility of magnetism and the power of electric control, magnetoelectric devices that control magnetism electrically promise to deliver next-generation electronics systems that can store and compute large amounts of information with minimal power consumption and ultrafast processing speed. We highlight progress in magnetoelectric memory and logic prototypes using the voltage-controlled magnetic anisotropy (VCMA) effect. First, important performance metrics of VCMA-based magnetoelectric random access memory (MeRAM) are benchmarked against embedded complementary metal oxide semiconductor and other emerging embedded nonvolatile memories. We then discuss scaling of MeRAM from the physics and materials perspectives of the VCMA effect, as well as the use of magnetoelectric logic devices and circuits to realize new computing paradigms with VCMA. Finally, challenges to realize the full potential of VCMA-based memory and logic are presented: VCMA coefficient of 1000 fJ/V-m for energy-efficient write with low errors and tunneling magnetoresistance of 1000% for high density and low noise margin readout. New approaches for deterministic switching based on VCMA are needed. We share perspectives to address these challenges using new materials and device operation schemes.

For more than a century, humankind has achieved refrigeration by exploiting volatile gases that harm the environment when released to the atmosphere. More recently, the observation of electrocaloric effects in commercial multilayer capacitors has inspired the possibility of environmentally friendly cooling. In this article, we describe electrocaloric effects in multilayer capacitors for cooling applications, compare the electrocaloric performance of existing multilayer capacitors, and discuss the improvements required for practical cooling devices.

As2S3 is a semiconductor, which is known as a layer crystal with structure that is very similar to the metal chalcogenides, such as MoS2 and graphite. In such crystalline structure, the molecular unit is extended in two dimensions indefinitely. The unit cell of As2S3 contains two layers with bond length of 2.24A within the layer and 3.56A between the layers. Large difference between interlayer and intralayer bond length corresponds to a significant difference in bond strengths. The weak bonding between layers primarily occurs via van der Waals interactions. Optical phonons in 2D layer crystal As2S3 have been investigated by Raman scattering in temperature range of 4K-270K in two polarizations in the layer plane (ac plane). Our experimental data shows strong polarization dependence of Raman bands in ac plane for internal mode (intra-layer interactions). Additionally, it presents low frequency band, due to the weak inter-layer interaction. The important evidence for the dominance of layer symmetry with very weak interaction between the layers provides understanding of structural motives of As2S3 and may predict optical / electronic properties of similar 2D materials.

Several reports have shown band-gap tuning in TMDs, from indirect band gap in the bulk material to a direct gap in single layer due to the absence of interlayer coupling. This unique property stems from the modified electronic states. The phononic properties are extremely modified as well, due to layered effect and quantum size effect. There are several reports on layered effect; however, reports on the confined phonon states in these structures are limited. Thus, we present a preliminary studies of the confined phonon states in TMDs (WS2 and MoS2) quantum dots, and elucidate on the evolution of the phonon lineshape with diameter using a phenomenological model with an envelop function that truncates the phonon wave at the surface of the quantum dot. Furthermore, we delineate the layered effect from the quantum size effect in the phonon lineshape of WS2 and MoS2.

We report the investigation on the properties of a novel Te precursor (i-C3H7)2Te and its effectiveness in fabricating MoTe2. The vapor pressure of the precursor was obtained by measuring the pressure as a function of its temperature in a sealed chamber. As a result it showed a high vapor pressure of 552.1 Pa at room temperature. The decomposition of the precursor was also investigated using DFT calculation. It was shown that the most likely reaction during the course of the decomposition of (i-C3H7)2Te is (i-C3H7)2Te → H2Te + 2 C3H7. The effectiveness of the precursor on the fabrication of MoTe2 was also investigated. Sputter-deposited MoO3 was tellurized in a quartz-tube furnace at the temperature up to 440°C. The resulting film showed that the 80% of the original MoO3 was tellurized to form MoTe2. It was also shown that further optimization of tellurization is required in order to prevent formation of metal Mo and elemental Te.

Transition metal dichalcogenides are 2D structures with remarkable electronic, chemical, optical and mechanical properties. Monolayer and crystal properties of these structures have been extensively investigated, but a detailed understanding of the properties of their few-layer structures are still missing. In this work we investigated the mechanical differences between monolayer and multilayer WSe2 and MoSe2, through fully atomistic molecular dynamics simulations (MD). It was observed that single layer WSe2/MoSe2 deposited on silicon substrates have larger friction coefficients than 2, 3 and 4 layered structures. For all considered cases it is always easier to peel off and/or to fracture MoSe2 structures. These results suggest that the interactions between first layer and substrate are stronger than interlayer interactions themselves. Similar findings have been reported for other nanomaterials and it has been speculated whether this is a universal-like behavior for 2D layered materials. We have also analyzed fracture patterns. Our results show that fracture is chirality dependent with crack propagation preferentially perpendicular to W(Mo)-Se bonds and faster for zig-zag-like defects.

Calcium hydroxide was reacted with aliphatic calboxylic acids having the different number of carbons, and the precipitated products were characterized by TG, SEM, TEM and XRD. Layered structure was confirmed by TEM images and XRD patterns. From the results of XRD patterns, the interlayer spacing d increased with an increase of the number of carbons of carboxylic acids from 30 Å to 60 Å, and it was proportional to the carbon number of the materials. Calculated angles of the long chain fatty acids in the crystal structures of the reaction products was about sixty degrees. The adsorption ability of the nanocomposite prepared with stearic acid was carried out by using the mixture of three organic compounds at room temperature. For the adsorption experiment, only one kind of organic matters was selectively adsorbed.

Helium ion microscopy (HIM), enabled by a gas field ion source (GFIS), is an emerging imaging and nanofabrication technique compatible with many applications in materials science. The scanning electron microscope (SEM) has become ubiquitous in materials science for high-resolution imaging of materials. However, due to the fundamental limitation in focusing of electron beams, ion-beam microscopy is now being developed (e.g., at 20 kV the SEM beam diameter ranges from 0.5 to 1 nm, whereas the HIM offers 0.35 nm). The key technological advantage of the HIM is in its multipurpose design that excels in a variety of disciplines. The HIM offers higher resolution than the best available SEMs as well as the traditional gallium liquid-metal ion source (LMISs) focused ion beams (FIBs), and is capable of imaging untreated biological or other insulating samples with unprecedented resolution, depth of field, materials contrast, and image quality. GFIS FIBs also offer a direct path to defect engineering via ion implantation, three-dimensional direct write using gaseous and liquid precursors, and chemical-imaging options with secondary ion mass spectrometry. HIM covers a wide range of tasks that otherwise would require multiple tools or specialized sample preparation. In this article, we describe the underlying technology, present materials, relevant applications, and offer an outlook for the potential of FIB technology in processing materials.

This article reports investigation of the effects of high-rate stochastic micro-mechanics on the produced particulate size distribution during ball milling of reactive bimetallic foils (nanoheaters), by experimental and computational modeling. In particular, Ni-Al foils are ball-milled at various load charges, revolution rates and process durations, and the resulting particulate geometries are characterized by micrograph statistical analysis. Numerical simulation of the evolving particulate structure is based on coalescence and fragmentation of flexible monometallic ellipsoidal primitives, impacted by milling balls and vial walls with kinetic theory-based kinematics. Particulates are constrained by discrete compliant and continuum media and undergo conceptual ideal elastic transformations modeled by strain energy methods, and recast into inelastic frictional and plasticity-driven welding and fracture events. Finally the theoretical model predictions of particulate size distribution are validated against laboratory microscopy observations.

Potential applications in optoelectronics had generated a great interest on the study of graphene optical properties. Along with this, graphene has exceptional properties such as high mobility and optical transparency, flexibility, mechanical robustness, etc. Due to these properties, graphene could be used in different devices such as transparent conductors, organic light-emitting diodes, photodetectors, touch screens, saturable absorbers and ultrafast lasers. A transfer-matrix method is used in order to calculate graphene optical properties, such as transmission, and absorption in the infrared region. The quasi-periodic structure consists in intercalated graphene sheets between two consecutives dielectrics. The dielectric materials follow the Thue-Morse sequence (ThMo). The graphene sheets are described by the optical conductivity considering interband and intraband transitions. The structure of the spectra depends strongly on the number of sequence generation, width of the different dielectrics and dielectric permittivity. In our case, the infrared region corresponds to a chemical potential greater than kT. In the calculated spectra, the geometrical properties of the Thue-Morse sequence can be observed. We obtain absorption bands well defined.